Update Artikelilmiah: 46539

YUSUF KUSUMA PRABOWO

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Abstrak (Bhs. Indonesia)

Mesin perlu dijaga kondisinya agar terhindar dari kerusakan sehingga perlu dilakukan kegiatan perawatan atau maintenance. Bengkel XYZ merupakan bengkel reparasi yang memperbaiki produk komponen otomotif. Selama ini, kegiatan perawatan pada mesin reparasi dilakukan secara Corrective Maintenance serta tidak tercapainya target harian pada proses perbaikan. Penelitian ini bertujuan untuk mengetahui hasil kinerja mesin reparasi dan mengetahui jenis faktor losses menggunakan pendekatan TPM dengan pengukuran ORE dan Six Big Losses. Hasil analisis menunjukan, nilai ORE pada mesin reparasi belum baik. Pada mesin bubut bernilai 34,18%, mesin korter bernilai 15,73%, mesin frais bernilai 9,04% dan mesin bor duduk bernilai 4,02%. Hasil perhitungan Six Big Losses yang memiliki losses terbesar yaitu pada set up and adjusment losses untuk mesin bubut bernilai 3,09%, mesin korter bernilai 2,30%, mesin frais bernilai 0,98% dan mesin bor duduk bernilai 1,17%. Rekomendasi yang diberikan berupa penerapan 5S, pilar TPM seperti autonomous maintenance, education & traning, membuat daily checklist serta melakukan kerja sama dengan perusahaan terkait agar produktivitas tercapai.

Abtrak (Bhs. Inggris)

The machine needs to be maintained in its condition to avoid damage so that maintenance activities need to be carried out. XYZ workshop is a repair workshop that repairs automotive component products. So far, maintenance activities on repair machines have been carried out in a Corrective Maintenance manner and the daily target in the repair process has not been achieved. This study aims to determine the results of repair machine performance and determine the type of loss factor using the TPM approach with ORE and Six Big Losses measurements. The results of the analysis show that the ORE value in the repair machine is not good. In lathes it is worth 34,18%, the corter machine is worth 15,73%, the milling machine is worth 9,04% and the seated drill machine is worth 4,02%. The results of the calculation of Six Big Losses that have the largest losses are in set up and adjusment losses for lathes worth 3,09%, corter machines worth 2,30%, milling machines worth 0,98% and seated drilling machines worth 1,17%. The recommendations given are in the form of implementing 5S, TPM pillars such as autonomous maintenance, education & training, making daily checklists and collaborating with related companies so that productivity is achieved.

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